SportageMotor

Kia Sportage: Spot welding

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body / Spot welding

1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original number of welds).

2. When spot welding, weld in the middle of the joint.

2. When spot welding, weld in the middle of the joint.

  • Spot welding on the edge of the joint will reduce welding strength.

Carbon arc welding

Carbon arc welding

In areas where spot welding is not suitable, do plug welding using a carbon arc welding machine.

1. Clamp the parts to be welded together tightly. Do not exceed 1 mm of space between parts. A tolerance greater than 1 mm will reduce the strength of the welded area.

2. Weld in the middle of the flange joint.

2. Weld in the middle of the flange joint.

  1. Drill a hole 5~6 mm on one side of the flange only, and weld within the hole.

  1. Do not weld on the edge of the flange joint.

Disassembly - Replacing body panel

    READ NEXT:

     Disassembly - Replacing body panel

    Disassembly 1. Body measurement Before disassembling, measure the damaged area according to the dimensions supplied in Body Dimension, Section 31. If deformation is present, use a frame str

     Preparation for assembly - Replacing body panel

    Preparation for assembly 1. Spot weld finish Use a disk grinder or similar tool to finish spot weld mark. Do not grind more than is necessary to smooth surface. 2. Panel preparation Repair any

     Assembly - Replacing body panel

    Assembly 1. Checking welding and fitting in advance When assembling a new part, measure the dimensions of each part according to the body dimensions given in Section 31, and set part to the

    SEE MORE:

     Replacing license plate lamp (Bulb type)

    Turn off vehicle and disconnect the negative terminal from the battery. Using a flat-blade screwdriver, gently pry the lens cover from lamp housing Remove the bulb by pulling it straight out. Install a new bulb in the socket. Align the lens cover tabs with the lamp housing not

     Components and Components Location | Removal - Repair procedures

     Components Intake camshaft Exhaust camshaft Intake CVVT assembly Exhaust CVVT assembly Timing chain Timing chain guide Timing chain tensioner arm Timing chain tensioner Timing chain oil jet Balance shaft chain Balance shaft chain tensi

    Content

    2022-2025 © - www.sportagemotor.com | Privacy Policy