Kia Sportage: Notes when welding body
Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body
- Disassembling spot welded area
- Spot welding
- Disassembly - Replacing body panel
- Preparation for assembly - Replacing body panel
- Assembly - Replacing body panel
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Disassembling spot welded area
Most body parts are spot welded. In order to disassemble the damaged area, it
is best to disassemble the spot
welded area from the body frame using a spot cutter or candle type edge drill
bit. Do
Spot welding
1. Commercial spot welding machines do not perform
as well as the machines used in the manufacturing
process. When spot welding, increase the number
of spot welds by 30% (1.3 times the original num
Disassembly - Replacing body panel
Disassembly
1. Body measurement
Before disassembling, measure the damaged area
according to the dimensions supplied in Body
Dimension, Section 31. If deformation is present,
use a frame str
SEE MORE:
Caution for the Inspection and
Maintenance Test (With Electronic
Stability Control (ESC) system)
To prevent the vehicle from misfiring
during dynamometer testing,
turn the ESC off by pressing the
ESC switch.
After dynamometer testing is completed,
turn the ESC back on by
pressing the ESC switch again.
1. Crankcase emission control
system
The Positive Crankcase Ventilation sy
Electronic Stability Control (ESC) system
The Electronic Stability Control (ESC) is
designed to stabilize the vehicle during
cornering maneuvers.
ESC applies the brakes on individual
wheels and intervenes with the vehicle
management system to stabilize the
vehicle.
ESC will not prevent accidents. Excessive
speed in turns, abru
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