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Kia Sportage: Notes when welding body

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body

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 Disassembling spot welded area

Most body parts are spot welded. In order to disassemble the damaged area, it is best to disassemble the spot welded area from the body frame using a spot cutter or candle type edge drill bit. Do

 Spot welding

1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original num

 Disassembly - Replacing body panel

Disassembly 1. Body measurement Before disassembling, measure the damaged area according to the dimensions supplied in Body Dimension, Section 31. If deformation is present, use a frame str

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 Opening the liftgate

Power liftgate(if equipped ) Power liftgate open/close button Power liftgate handle switch Power liftgate close button Power liftgate open/close button NOTICE If ignition switch or ENGINE START/ STOP button is ON position, the power liftgate can operate wh

 Components and Components Location | Repair procedures

 Component Drive pinion nut Oil seal O-ring Oil seal Front bearing Spacer Rear bearing Inner shim Drive pinion gear Differential carrier Bearing cap Bearing cap bolt Plate baffle Carrier cover Vent plug Cover fi

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