Kia Sportage: Notes when welding body
Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body
- Disassembling spot welded area
- Spot welding
- Disassembly - Replacing body panel
- Preparation for assembly - Replacing body panel
- Assembly - Replacing body panel
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Disassembling spot welded area
Most body parts are spot welded. In order to disassemble the damaged area, it
is best to disassemble the spot
welded area from the body frame using a spot cutter or candle type edge drill
bit. Do
Spot welding
1. Commercial spot welding machines do not perform
as well as the machines used in the manufacturing
process. When spot welding, increase the number
of spot welds by 30% (1.3 times the original num
Disassembly - Replacing body panel
Disassembly
1. Body measurement
Before disassembling, measure the damaged area
according to the dimensions supplied in Body
Dimension, Section 31. If deformation is present,
use a frame str
SEE MORE:
Repair method for PP bumper
Damage to the bumper that reaches the surface of the polyporpylene cannot be
fixed just by painting. Use the repair
methods shown below to repair damage that reaches the surface of the
polypropylene.
1. Rough cut the damaged area 45º using a
knife and then sand the angle smooth.
2. Wel
Vehicle protection
1. Cover the seats before performing any procedure to
keep them from getting dirty.
2. Cover all glasses, seats and mats with a heat
resistant cover when welding.
3. Protect moldings, garnishes and ornaments.
A word about safety
1. Wear the appropriate safety equipment that is
necessary f
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