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Kia Sportage: Notes when welding body

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body

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 Disassembling spot welded area

Most body parts are spot welded. In order to disassemble the damaged area, it is best to disassemble the spot welded area from the body frame using a spot cutter or candle type edge drill bit. Do

 Spot welding

1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original num

 Disassembly - Replacing body panel

Disassembly 1. Body measurement Before disassembling, measure the damaged area according to the dimensions supplied in Body Dimension, Section 31. If deformation is present, use a frame str

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 Transfer Assembly

Front Wheel Transfer Assembly Components and Components Location  Components Location Automatic transaxle Transfer assembly Propeller shaft Coupling assembly Differential assembly Repair procedures  Inspection Transfer Oil Inspection Transfer oil should be inspected a

 Starter Relay

Repair procedures Inspection 1. Remove the fuse box cover. 2. Remove the starter relay (A). 3. Using an ohmmeter, check that there is continuity between each terminal. 4. Apply 12V to terminal 85 and ground to terminal 86. Check for continuity between terminals 30 and 87. 5. If ther

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