Kia Sportage: Notes when welding body
Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body
- Disassembling spot welded area
- Spot welding
- Disassembly - Replacing body panel
- Preparation for assembly - Replacing body panel
- Assembly - Replacing body panel
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Disassembling spot welded area
Most body parts are spot welded. In order to disassemble the damaged area, it
is best to disassemble the spot
welded area from the body frame using a spot cutter or candle type edge drill
bit. Do
Spot welding
1. Commercial spot welding machines do not perform
as well as the machines used in the manufacturing
process. When spot welding, increase the number
of spot welds by 30% (1.3 times the original num
Disassembly - Replacing body panel
Disassembly
1. Body measurement
Before disassembling, measure the damaged area
according to the dimensions supplied in Body
Dimension, Section 31. If deformation is present,
use a frame str
SEE MORE:
ICM (Integrated Circuit Module) Relay Box
Components and Components Location
Component
Pin Information
Rear wiper motor
(Power)
IPM
Stop lamp
-
ESC unit
U_H_Box (ABS 7.5A
fuse)
Stop lamp switch
Stop lamp 10A fuse
-
-
IPM (Rear wiper 15 A)
Rear wiper motor
(Signal)
-
-
GND
IPM (BCM)
IPM (Do
Brake Pedal
Components and Components Location
Components
Cowl bracket
Brake pedal member assembly
Stop lamp switch
Return spring
Brake pedal stopper
Clevis pin
Snap pin
Brake pedal
Repair procedures
Removal
1. Remove the crash pad lower panel and reinforcement panel. (Refer to t
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