Kia Sportage: Notes when welding body
Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body
- Disassembling spot welded area
- Spot welding
- Disassembly - Replacing body panel
- Preparation for assembly - Replacing body panel
- Assembly - Replacing body panel
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Disassembling spot welded area
Most body parts are spot welded. In order to disassemble the damaged area, it
is best to disassemble the spot
welded area from the body frame using a spot cutter or candle type edge drill
bit. Do
Spot welding
1. Commercial spot welding machines do not perform
as well as the machines used in the manufacturing
process. When spot welding, increase the number
of spot welds by 30% (1.3 times the original num
Disassembly - Replacing body panel
Disassembly
1. Body measurement
Before disassembling, measure the damaged area
according to the dimensions supplied in Body
Dimension, Section 31. If deformation is present,
use a frame str
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Engine compartment fuse panel
Engine Room Junction Block
Fuse Name/Fuse Rating/
Circuit Protected
MULTI FUSE-1
Motor Driven Power Steering1/ 80A/ Motor Driven
Power Steering Unit
COOLING FAN/ 60A/ Cooling
Fan Controller
EPB3/ 60A/ ESP
(Electronic Stability Program) Control Modul
Smart key
Repair procedures
Smart Key
Smart Key Code Saving
1. Connect the DLC cable of GDS to the data link connector (16 pins) in
driver side crash pad lower panel, trim
the power on GDS.
2. Select the vehicle model and then do "Smart key code saving".
3. After selecting "Sm
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