Kia Sportage: Notes when welding body
Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels / Notes when welding body
- Disassembling spot welded area
- Spot welding
- Disassembly - Replacing body panel
- Preparation for assembly - Replacing body panel
- Assembly - Replacing body panel
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Disassembling spot welded area
Most body parts are spot welded. In order to disassemble the damaged area, it
is best to disassemble the spot
welded area from the body frame using a spot cutter or candle type edge drill
bit. Do
Spot welding
1. Commercial spot welding machines do not perform
as well as the machines used in the manufacturing
process. When spot welding, increase the number
of spot welds by 30% (1.3 times the original num
Disassembly - Replacing body panel
Disassembly
1. Body measurement
Before disassembling, measure the damaged area
according to the dimensions supplied in Body
Dimension, Section 31. If deformation is present,
use a frame str
SEE MORE:
Rear Stabilizer Bar | Rear Assist Arm
Repair procedures
Replacement
1. Remove the rear wheel & tire.
Tightening torque: 88.3 ~ 107.9N.m (9.0 ~ 11.0kgf.m, 65.1 ~ 79.6lb-ft)
CAUTION
Be careful not to damage to the hub bolts when removing the front wheel & tire (A).
2. Loosen the nut and then remove the rear stabiliz
Filler-Neck Assembly | Accelerator Pedal | Delivery Pipe
Repair procedures
Removal
1. Remove the rear-LH wheel, tire, and the inner wheel house.
2. Disconnect the fuel filler hose (A) and the ventilation hose (B).
3. Open the fuel filler door and unfasten the filler-neck assembly mounting screw (A).
4. Remove the filler-neck assembly from the ve
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