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Kia Sportage: Replacing body panels

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels

Replacing body panels

Codes for disassembling and assembling body panels

Notes when welding body

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 Notes when welding body

 Disassembling spot welded area

Most body parts are spot welded. In order to disassemble the damaged area, it is best to disassemble the spot welded area from the body frame using a spot cutter or candle type edge drill bit. Do

 Spot welding

1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original num

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 Adjustment - Repair procedures

Adjustment Parking Brake Shoe Clearance Adjustment [2WD] 1. Raise the vehicle, and make sure it is securely supported. 2. Remove the rear tire and wheel. 3. Remove the plug from the disc. 4. Rotate the toothed wheel of adjuster by a screw driver until the disc is not moving, and then retu

 Operating door locks from inside the vehicle

You can operate door locks with the door lock handle or central door lock switch. With the door handle Front door If the inner door handle is pulled when the door is locked, the door will unlock and open. Rear door If the inner door handle is pulled once when the door is locked

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