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Kia Sportage: Replacing body panels

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels

Replacing body panels

Codes for disassembling and assembling body panels

Notes when welding body

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 Notes when welding body

 Disassembling spot welded area

Most body parts are spot welded. In order to disassemble the damaged area, it is best to disassemble the spot welded area from the body frame using a spot cutter or candle type edge drill bit. Do

 Spot welding

1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original num

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 Distributing the sealant

Immediately drive approximately 4 ~ 6 miles (7 ~ 10 km or, about 10min) to evenly distribute the sealant in the tire. CAUTION Do not exceed a speed of 50 mph (80 km/h). If possible, do not fall below a speed of 12 mph (20 km/h). While driving, if you experience any unusual vib

 Defogging inside windshield

When the windshield is covered with frost or moisture, the front view is blurred, you should remove the frost and moisture. WARNING Windshield heating Do not use the or position during cooling operation in extremely humid weather. The difference between the temperature of the outside ai

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