Kia Sportage: Replacing body panels
Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels
Replacing body panels
Codes for disassembling and assembling body panels
- Notes when welding body
- Disassembling spot welded area
- Spot welding
- Disassembly - Replacing body panel
- Preparation for assembly - Replacing body panel
- Assembly - Replacing body panel
- Fender apron panel assembly
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Disassembling spot welded area
Most body parts are spot welded. In order to disassemble the damaged area, it
is best to disassemble the spot
welded area from the body frame using a spot cutter or candle type edge drill
bit. Do
Spot welding
1. Commercial spot welding machines do not perform
as well as the machines used in the manufacturing
process. When spot welding, increase the number
of spot welds by 30% (1.3 times the original num
SEE MORE:
Heater & A/C Control Unit (Manual, Full Automatic)
Components and Components Location
Components
Connector Pin Function
Repair procedures
Replacement
1. Disconnect the negative (-) battery terminal.
2. Using the screwdriver, remove the cluster facia panel (A).
3. Using the screwdriver, remove the crash pad garnish (A).
4. Usi
PDM Relay Box
Components and Components Location
Components
Connector A (10 pins)
Smart key unit
-
Ground
Smart key unit
-
ACC
Battery power (IGN-1)
IGN-1
-
Smart key unit
Connector Ð’ (2 pins)
IGN-2
Battery power (IGN-2)
Description and Operation
De
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