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Kia Sportage: Replacing body panels

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels

Replacing body panels

Codes for disassembling and assembling body panels

Notes when welding body

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 Notes when welding body

 Disassembling spot welded area

Most body parts are spot welded. In order to disassemble the damaged area, it is best to disassemble the spot welded area from the body frame using a spot cutter or candle type edge drill bit. Do

 Spot welding

1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original num

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 Starter Relay

Repair procedures Inspection 1. Remove the fuse box cover. 2. Remove the starter relay (A). 3. Using an ohmmeter, check that there is continuity between each terminal. 4. Apply 12V to terminal 85 and ground to terminal 86. Check for continuity between terminals 30 and 87. 5. If ther

 Front Washer Motor

Repair procedures  Inspection Front Washer Motor 1. With the washer motor connected to the reservoir tank, fill the reservoir tank with washer fluid. NOTE Before filling the reservoir tank with water, check the filter for foreign material or contamination. If necessary, clean the filt

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