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Kia Sportage: Replacing body panels

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Replacing body panels

Replacing body panels

Codes for disassembling and assembling body panels

Notes when welding body

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 Notes when welding body

 Disassembling spot welded area

Most body parts are spot welded. In order to disassemble the damaged area, it is best to disassemble the spot welded area from the body frame using a spot cutter or candle type edge drill bit. Do

 Spot welding

1. Commercial spot welding machines do not perform as well as the machines used in the manufacturing process. When spot welding, increase the number of spot welds by 30% (1.3 times the original num

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 Inspection - Repair procedures - Cylinder Head

Inspection Cylinder Head 1. Inspect for flatness. Using a precision straight edge and feeler gauge, measure the surface the contacting the cylinder block and the manifolds for warpage. Flatness of cylinder head gasket surface Standard : Less than 0.05mm (0.0019in.) for total area Less tha

 Risk of burns when parking or stopping vehicle

Vehicle handling instructions Do not park or stop the vehicle near flammable items such as leaves, paper, oil, and tire. Such items placed near the exhaust system can become a fire hazard. When an engine idles at a high speed with the rear side of the vehicle touching the wall, hea

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