SportageMotor

Kia Sportage: Preparation of assembly

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / General information / For best results / Preparation of assembly

Applying spot sealer

Remove paint from the surface of new parts and body to be spot welded, and apply spot sealer for rustproofing.

Selecting a welding method

If the thickness of the area to be welded with the panels overlapped is greater than 0.1 in (3 mm), do plug welding using a carbon arc welding machine.

Machining holes for plug welding

Machining holes for plug welding

Drill a hole of approximately 0.2~0.24 in (5~6 mm) in diameter in those areas which are not suitable for spot welding.

Adjusting a new part

Adjusting a new part

The new part should be cut larger than the repair area, overlapping the repair area by 1.2~2.0 in (30~50 mm).

Assembly

    READ NEXT:

     Assembly

    Measuring dimensions before welding When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts. Caut

     Rustproof treatment after assembly

    Body sealing Apply body sealer where necessary. Applying rustproof material Apply rustproofing material (wax, oil, etc.) behind welded area. Applying undercoat Apply undercoat on the body where

     Vehicle lift (2-Support type) and safety stand positions

    1. Place the lift blocks under the support points as shown in the illustration. 2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly supported. 3. Raise the hoist to fu

    SEE MORE:

     Tire | Wheel

    Repair procedures Tire wear 1. Measure the tread depth of the tires. Tread depth [limit]: 1.6 mm (0.063 in.) 2. If the remaining tread (A) depth is less than the limit, replace the tire. NOTE When the tread depth of the tires is less than 1.6 mm(0.063 in.), the wear indicators (B) will appear

     Heater & A/C Control Unit (Manual, Full Automatic)

    Components and Components Location  Components Connector Pin Function Repair procedures Replacement 1. Disconnect the negative (-) battery terminal. 2. Using the screwdriver, remove the cluster facia panel (A). 3. Using the screwdriver, remove the crash pad garnish (A). 4. Usi

    Content

    2022-2025 © - www.sportagemotor.com | Privacy Policy