Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Supplemental Restraint System (SRS) components
and functions
* The actual position of SRS components
may differ from the illustration.
The SRS consists of the following components:
Driver's front air bag module
Passenger's front air bag module
Side air bag modules
Curtain air bag modules
Retractor pre-tensioner assemblies
Air bag w
General Information, Troubleshooting, Special Service Tools
General Information
Specification
Air Conditioner
Blower Unit
Heater And Evaporator Unit
Troubleshooting
Troubleshooting
Problem Symptoms Table
Before replacing or repairing air conditioning components, first determine if
the malfunction is due to the refrigerant
charge,
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