Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions
given in Section 31, and start welding
after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria
below:

Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of
0.1 in (3 mm) because it greatly
affects welding strength. When possible, spot welding should be done between
the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same
material as the body panel, and check the
welding strength.

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Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
SEE MORE:
Warning Control
1. The Warning function offers the following features
Seat Belt Warning
Seat Belt Re minder
Over Speed Warning
Key Reminder Warning
Parking Brake Warning
RKE Key Teaching sound
SMK System Warning
RAPS Warning
Rheostat Detent Warning
2. Buzzer Operation
Low tire pressure telltale
Low tire pressure position telltale
When the TPMS warning indicators are
appeared, one or more of your tires is
significantly under-inflated.
Low tire pressure
If the telltale illuminates, immediately
reduce your speed, avoid hard cornering
and anticipate