Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Tail Gate
Repair procedures
Replacement
Tail Gate Trim Replacement
CAUTION
When prying with a flat-tip screwdriver, wrap it with protective
tape, and apply protective tape around the
related parts, to prevent damage.
Put on gloves to protect your hands.
1. Remove the upper trim (C).
2.
Repair procedures
Refrigerant System Service Basics
Refrigerant Recovery
Use only service equipment that is U.L-listed and is certified to meet the
requirements of SAE J2210 to remove
4FC-134a(R-134a) from the air conditioning system.
CAUTION
Air conditioning refrigerant or lubricant vapor can irritat
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