Kia Sportage: Assembly
Measuring dimensions before welding
When assembling a new part, assemble it according to the body dimensions given in Section 31, and start welding after checking the gaps with nearby parts.
Caution when welding
The number of welding points should be determined based on the criteria below:
Caution when spot welding
- The tip of the spot welding machine should be maintained to a minimum of 0.1 in (3 mm) because it greatly affects welding strength. When possible, spot welding should be done between the existing spot welded points.
- Before and after spot welding, weld a test piece (test pin) of the same material as the body panel, and check the welding strength.
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Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where
Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
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Smart Cruise Control settings
Smart Cruise Control is designed to
detect the vehicle ahead and help maintain
the desired speed and minimum
distance with the vehicle ahead.
Overtaking Acceleration Assist
While Smart Cruise Control is operating,
if the function judges that the driver is
determined to overtake the vehicle in
Interior Trim
Components and Components Location
Components
Front pillar trim
Center pillar upper trim
Center pillar lower trim
Luggage side trim
Cowl side trim
Front door scuff trim
Rear door scuff trim
Front step trim
Rear step trim
Cargo screen
Repair procedures
Replace
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- Kia Sportage Third generation (SL) - (2011-2016) - Service and Repair Manual
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