Kia Sportage: Rustproof treatment after assembly
Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / General information / For best results / Rustproof treatment after assembly
Body sealing
Apply body sealer where necessary.
Applying rustproof material
Apply rustproofing material (wax, oil, etc.) behind welded area.
Applying undercoat
Apply undercoat on the body where necessary.
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Vehicle lift (2-Support type) and safety stand positions
1. Place the lift blocks under the support points as shown in the
illustration.
2. Raise the hoist a few inches and rock the vehicle to be sure it is firmly
supported.
3. Raise the hoist to fu
Body composition
Body shell
The body consists of the body shell, frame and cross members, etc, welded
together. This provides safety, durability,
noise protection, rustproofing and vibration proofing of the vehicl
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Disassembling spot welded area
Most body parts are spot welded. In order to disassemble the damaged area, it
is best to disassemble the spot
welded area from the body frame using a spot cutter or candle type edge drill
bit. Do not use a drill bit with a tapered
edge. Center punch middle of spot weld to insure the entire spo
Intercooler
Components and
Components Location
Components
Recirculation hose
Intercooler inlet hose & pipe
assembly
Intercooler outlet hose & pipe
assembly
Intercooler mounting bracket
Intercooler upper mounting insulator
Intercooler
Intercooler lower mounting insulator
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