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Kia Sportage: Body modification tools

Kia Sportage - Second generation (JEKM) (2005-2015) - Body Workshop Manual / Body modification tools

Modification tools

Cut and disassembly tools

Cut and disassembly tools

Assembly tools

Assembly tools

Measurement  tools

Measurement  tools

Welding machine

Welding machine

Buffing and grinding tools

Buffing and grinding tools

Handheld tools

Handheld tools

Repair tools set

Repair tools set

Plastic parts

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     Plastic parts

     Polypropylene (PP) bumper repairability

    The three types of damaged bumpers shown below can be repaired. Because of cost and quality considerations, bumpers with more damage may be repaired, but replacing the bumper is encouraged. 1. If

     Repair method for PP bumper

    Damage to the bumper that reaches the surface of the polyporpylene cannot be fixed just by painting. Use the repair methods shown below to repair damage that reaches the surface of the polypropyl

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     Preparation of assembly

    Applying spot sealer Remove paint from the surface of new parts and body to be spot welded, and apply spot sealer for rustproofing. Selecting a welding method If the thickness of the area to be welded with the panels overlapped is greater than 0.1 in (3 mm), do plug welding using a carbon ar

     Driver Attention Warning malfunction and limitations

    Driver Attention Warning malfunction A: Check Driver Attention Warning (DAW) system When Driver Attention Warning is not working properly, the warning message will appear and ( ) warning lights will appear on the cluster. If this occurs, have Driver Attention Warning inspected by an auth

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